MANUFACTURER:
CherkasyElevatorMash Ltd TM BRONTO
About extruder:
USED FOR:
• production of soybean texturate
• production of soya mince
• TVP production
RAW MATERIALS:
• untoasted defatted toasted soy meal
• untoasted defatted toasted soy flour
• fats
• flavors
PRODUCTS:
• SOY MEAT
• SOYA CHUNKS
WORKING CONDITIONS:
• power line (iworkshop): min 120 kW
• production area:
min 250 m²
• storage area of raw materials: min 200 m²
• storage area
oilcake: min 200 m²
PROCESS OF TSP PRODUCTION:
SAMPLE OF THE READY SOY CHUNKS:
Technology description:
1) RAW MATERIAL PREPARATION:
Raw material cleaning: storage standards
Pre-grinding: up to 1 ... 3 mm
Fat content at the inlet: min 2.5%
2) CONDITIONING:
Raw material heating: 70 ... 90 °C
Moisture input: max 60 kg / hour
Fat input: max 5 kg / hour
3) ExtruSION:
The feedstock is conveyed forward by the screw inside the extruder barrel. Under the high shear it is compressed, mixed and heated
up to 100 ... 110 °C
The product is expanded right at the die surface
Pellets shape and size formation
RESTRICTIONS FOR RAW MATERIALS:
For effective operation:
REQUIREMENTS FOR RAW MATERIALS:
• use only defatted soy flour, meal (untoasted) 8% of fat
• PDI - min 50 units
• protein content - min 45%
• fiber content - max 5%
HUMIDITY OF RAW MATERIALS:
Optimum moisture of raw materials:
10 ... 15%.
WORKSHOP REQUIREMENTS:
Difference in floor heights: 5 mm / m
Indoor temperature: min 5 ° C
Viber:
+38 067 474 65 96